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Air con evaporators & expansion valves

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DISPLAYING 1 to 8 (of 8 products)
AIRCONKIT18.1
Product Information
Product Information
Air conditioning (Air Con) evaporator and blower motor set
incl. Expansion valve and o-ring seals.
This comprehensive air conditioning (A/C) system service kit bundles key HVAC components required to restore or upgrade the A/C performance in classic Porsche 911 (964 / 993) models. It includes the OE Match evaporator core, blower motors, expansion valve, and genuine O-ring seals necessary for correct installation and leak-free refrigerant performance.

Fits:
Porsche 964 1989 - 1994
Porsche 993 1994 - 1998

Diagram Ref No 5, 34, 35, 37 and 38.

This A/C service set is a combination of essential climate control components engineered to ensure your Porsche’s air conditioning system delivers reliable, cold airflow and maintains proper refrigerant flow throughout the system. The kit is ideal for A/C system rebuilds, evaporator replacement jobs, or when multiple HVAC components show wear due to age, moisture exposure, or refrigerant system fatigue.

Kit Includes:
• OE Match A/C Evaporator – OE ref no 96457390100
• OE Match A/C Blower Motor –  OE ref no  96457201501
• OE Match A/C Blower Motor –  OE ref no  96457201601
• OE Match A/C Expansion Valve –  OE ref no  92857312305
• O-Ring Seals –  OE ref no  99970743441 and  99970725141

This kit is intended for use within the air conditioning system - specifically the evaporator chamber, refrigerant metering, and blower airflow portions of the HVAC assembly.

The A/C evaporator (Part No. 96457390100) cools the cabin air by absorbing heat from incoming air passing through the HVAC system into the A/C refrigerant circuit. As refrigerant enters the evaporator, it expands and removes heat - providing cold, conditioned air for the cabin.

The blower motors (96457201501 & 96457201601) circulate air across the evaporator core and into the cabin through the ventilation ducts. Reliable blower operation is essential for efficient A/C performance and passenger comfort.

The expansion valve (92857312305) precisely meters refrigerant flow into the evaporator, ensuring the correct pressure and temperature for optimal cooling. An effective expansion valve prevents evaporator freeze-up and reduces strain on the A/C compressor.

High-quality O-ring seals (99970743441 and 99970725141) guarantee leak-free connections between A/C components, maintaining proper refrigerant pressure and system integrity.

Over time, A/C evaporators can develop internal corrosion, refrigerant leaks, or blockages. Age-worn blower motors fail to deliver sufficient airflow, and expansion valves can become clogged or lose metering precision. Faulty O-rings degrade and allow refrigerant to escape. This leads to:
•  Weak cabin cooling
•  Unstable A/C pressure
•  Blower noise or failure
•  Higher compressor load
•  Reduced HVAC efficiency

Replacing these components with OE Match quality parts and genuine Porsche O-rings ensures correct fit, proper refrigerant sealing, and long-lasting air-conditioning performance.

Recommended replacements if you notice:
•  Diminished cooling capacity or warm air from vents
•  Weak or inconsistent blower airflow
•  Refrigerant leaks or low system pressure
•  Excessive blower noise
•  System not reaching cold set temperature
•  During A/C system overhaul or major service



Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.

AIRCONKIT18.1
96457390100
96457201501
96457201601

The product you are viewing cross references to these numbers
AIRCONKIT18.2
Product Information
Product Information
Air conditioning (Air Con) evaporator blower motor and pollen filter set
incl. Expansion valve and o-ring seals.
This complete air conditioning (A/C) service kit is a comprehensive set of HVAC parts engineered to refresh or restore the climate control system on your Porsche 993. It combines key components - the OE Match evaporator core, A/C blower motors, pollen (cabin) filter, expansion valve, and essential O-ring seals - giving you everything needed for professional-grade A/C performance and leak-free refrigerant flow.

Fits:
Porsche 993 1994 - 1998

Diagram Ref No 5, 7, 34, 35, 37 and 38.

This set brings together core HVAC elements required for an efficient and reliable air conditioning system. At the centre is the OE Match A/C evaporator , the heat-exchange core that cools incoming air by removing heat from the refrigerant before it enters the cabin. Complementing it are two OE Match A/C blower motors that push air through the system, and a high-quality pollen filter that traps dust, pollen, and other airborne particles for cleaner cabin air.

The kit also includes the A/C expansion valve - a critical refrigerant metering device - along with appropriate O-ring seals to ensure tight, leak-free connections throughout the refrigerant circuit.

Kit Includes:
• OE Match A/C Evaporator – OE ref no 96457390100
• OE Match A/C Blower Motors –  OE ref no  96457201501 and  96457201601
• OE Match Pollen (Cabin) Filters –  OE ref no  96457201601
• OE Match A/C Expansion Valve –  OE ref no  92857312305
• O-Ring Seals –  OE ref no  99970743441 and  99970725141

Function

The A/C evaporator (96457390100) cools cabin airflow by absorbing heat from the incoming air via refrigerant circulation, delivering cold, comfortable air inside the vehicle.

The blower motors (96457201501 & 96457201601) generate and control airflow through the ducts and across the evaporator, ensuring you feel cool air at the vents when the A/C system is on.

The pollen (cabin) filter (99357247900) helps clean the air drawn into the cabin by removing contaminants and allergens, improving air quality and passenger comfort.

The expansion valve (92857312305) precisely meters refrigerant entering the evaporator, controlling pressure and cooling efficiency. Without proper metering, the A/C system can under-cool or freeze up.

The O-ring seals (99970743441 & 99970725141) ensure all refrigerant joints are sealed tightly, preventing loss of refrigerant and maintaining system pressure for effective cooling.

Air conditioning components degrade over time due to heat cycling, moisture exposure, and refrigerant pressure changes. A worn or failing evaporator can leak refrigerant or lose cooling capacity. Existing blower motors may weaken or fail completely, reducing airflow and cabin comfort. A clogged pollen filter restricts airflow and can circulate dust and allergens inside the cabin. Faulty expansion valves cause inefficient cooling or frost build-up, while old or hardened O-rings lead to refrigerant leaks, hurting system pressure and cooling performance.

Replacing these with quality OE Match parts and genuine seals ensures correct fit and restores the cooling system to its intended performance - keeping your cabin cool, comfortable, and leak-free all season long.

Recommend replacement if you observe:
•  A/C blowing warm air or weak airflow
•  Reduced or inconsistent cooling performance
•  Unusual blower noise or motor failure
•  Noticeable dust or odours from vents
•  Moisture or leaks in evaporator area
•  Difficulty maintaining A/C set temperature
•  As part of a full A/C system service

Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.

AIRCONKIT18.2
96457390100
96457201501
96457201601
99357247900

The product you are viewing cross references to these numbers
Special Order item
92857331100
Product Information
Product Information
Pressure relief valve for the air conditioning system. 

Fits:
Vehicles With Air-Conditioning 
Porsche 928 1993-95
Porsche 964 1993-94
Porsche 968 1993-95
Porsche 993 1994-98

Diagram ref. 37.

Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.

92857331100
92857331100

The product you are viewing cross references to these numbers
92857312305/1
Product Information
Product Information
Air con expansion valve.
OE Match expansion valve is a replacement for the original Porsche part, designed for Porsche 928, 964 and 993 models. It regulates the flow of refrigerant into the evaporator, ensuring the correct pressure balance for efficient cooling and reliable performance.

Fits:
Porsche 928 1982-95 M570 / M573
Porsche 964 1989-94 M573
Porsche 993 1995-98 M573

* M570 - Cars with air conditioner with improved efficiency
* M573 - Cars with standard air conditioner

Diagram ref no 35

What this product does:
Controls refrigerant flow between condenser and evaporator
 Maintains stable pressure for consistent cabin cooling
 Prevents evaporator freeze-up and reduces compressor strain

Location: Installed in the A/C system, between the condenser and evaporator

A worn or clogged expansion valve can cause weak cooling, fluctuating cabin temperatures, or excess strain on the compressor. Replacing expansion valve restores proper cooling efficiency, protects the A/C system, and ensures long-lasting comfort in your Porsche.


Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.

92857312305
92857312305
8UW 351 239-011

The product you are viewing cross references to these numbers
Special Order item
92857312305
Product Information
Product Information
Air Con Expansion Valve.
Genuine OEM A/C expansion valve, it controls the flow of refrigerant into the evaporator, ensuring correct pressure balance and consistent cooling performance.

Fits:
Porsche 928 1986 - 1995 M570 / M573
Porsche 964 1989 - 1994 M573
Porsche 993 1995 - 1998 M573

* M570 - Cars with air conditioner with improved efficiency
* M573 - Cars with standard air conditioner

Diagram ref no 35

What this expansion valve does:
Regulates refrigerant flow between the condenser and evaporator
 Maintains optimal pressure for steady and efficient cabin cooling
 Prevents evaporator freeze-up and helps protect the A/C compressor

Location: Installed in the A/C system, positioned between the condenser and the evaporator.

Over time, expansion valves can clog, stick, or wear out, leading to poor cooling, fluctuating cabin temperatures, or compressor strain. Replacing with a genuine Porsche 92857312305 valve restores factory-level cooling efficiency, system reliability, and passenger comfort.

Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.

92857312305
­92857312305
8UW 351 239-011

The product you are viewing cross references to these numbers
Special Order item
96457390100
Product Information
Product Information
Aircon evaporator (inside bulk head).

porsche

Fits:
Porsche 964 1989-94
Porsche 993 1994-98

Click 'Zoom in' for large parts diagram.
Diagram Ref No 34.

Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.

96457390100
96457390100
964.573.901.00
36064
8FV351210791

The product you are viewing cross references to these numbers
96457390100/1
Product Information
Product Information
Air conditioning (Air Con) evaporator.

Fits:
Porsche 964 1989-94
Porsche 993 1994-98

Diagram Ref No 34.

Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.

96457390100
96457390100
964.573.901.00

The product you are viewing cross references to these numbers
96457390100/2
Product Information
Product Information
Aircon evaporator (inside bulkhead).

oematch

Fits:
Porsche 964 1989-94
Porsche 993 1994-98

Click 'Zoom in' for large parts diagram.
Diagram Ref No 34.

Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.

96457390100
96457390100
964.573.901.00

The product you are viewing cross references to these numbers
DISPLAYING 1 to 8 (of 8 products)
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About Air con evaporators & expansion valves

Porsche Air Conditioning Evaporators & Expansion Valves | Efficient Climate Control & Cooling Precision

The air conditioning evaporator and expansion valve work hand-in-hand to regulate your Porsche’s cabin temperature and cooling performance. The evaporator absorbs heat from the interior air, while the expansion valve controls refrigerant flow and pressure — ensuring optimal cooling efficiency and consistent climate control in all conditions.

At Design911, we supply premium-grade air conditioning evaporators and expansion valves engineered to match or surpass original performance standards. Each component is built from corrosion-resistant aluminium and precision-calibrated materials for maximum reliability, refrigerant control, and long-lasting performance.

Whether you’re restoring your Porsche’s A/C system or repairing poor cooling output, our evaporators and expansion valves guarantee dependable operation and comfort on every drive.

What Do Air Con Evaporators & Expansion Valves Do?

These two critical components form the heart of your Porsche’s A/C cooling system.

Core Functions:

  • Evaporator: Cools the cabin by absorbing heat as the refrigerant evaporates.
  • Expansion Valve: Regulates the refrigerant entering the evaporator, maintaining correct pressure and temperature. 
  • Ensures steady, efficient cooling in all operating conditions.
  • Prevents compressor overload and system freezing.  
  • Maintains optimal refrigerant balance for comfort and performance.
A properly functioning evaporator and expansion valve are essential for consistent cooling and reliable system pressure control.

Why Do Air Con Evaporators & Expansion Valves Fail or Degrade?

These parts operate under constant temperature and pressure fluctuations, making them vulnerable to wear, corrosion, and contamination over time.

Common Causes of Failure Include:

  • Corrosion or cracking of the evaporator core.
  • Blockage or sticking in the expansion valve from debris.
  • Moisture contamination leading to ice build-up inside the system.
  • Refrigerant leaks reducing cooling efficiency.
  • Age-related deterioration of seals, fins, or fittings.

When these components fail, you may notice weak cooling, fluctuating cabin temperatures, hissing noises, or A/C system fault codes.

Why Replace Your Porsche Air Con Evaporator & Expansion Valve?

Replacing a worn or leaking evaporator and expansion valve restores the A/C system’s ability to maintain stable, efficient cooling. It also prevents costly compressor damage and protects the system from moisture and pressure-related failures.

Key Benefits:

  • Restores cold, consistent cabin air flow.
  • Prevents refrigerant loss and internal contamination.
  • Improves system efficiency and compressor protection.
  • Maintains correct refrigerant pressure and flow rate.
  • Designed for Porsche 911, Cayman, Boxster, Panamera, Macan, and classic models.
  • Ideal for A/C servicing, rebuilds, or performance restoration.

Regular A/C servicing and replacement of worn components ensure long-term comfort, reliability, and system protection.

Highlights

  • High-efficiency Porsche A/C evaporators and expansion valves.
  • Corrosion-resistant aluminium cores for long-term reliability.
  • Precision-engineered for accurate refrigerant flow control.
  • Direct-fit designs for Porsche road and performance models.
  • Perfect for repairs, restorations, or preventative maintenance.
  • Improves cooling performance and system longevity.

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